Historically, the most important considerations in industrial automation where increasing productivity and lowering costs during manufacturing. However, the emphasis is now shifting to improving quality and skill, with more agile supply chains and more flexible product configuration.
Industrial automation opens the way for higher-quality items that push the limits – the options are virtually limitless in this regard. With its popularization, the demand for electro mechanical assembly has also increased.
However, there is a risk of incurring additional tooling, labor, floor space, and administrative costs for the electromechanical assembly manufacturing process. Therefore, many manufacturing units usually tend to delegate the contract electromechanical assembly to trusted electro-mechanical assembly service providers like Eigen Engineering.
What is electro-mechanical assembly?
Electromechanical assembly is what the name suggests. It refers to different electrical and mechanical components assembled to accomplish actions, such as producing power, regulating systems, and completing mechanical tasks improved by using electric power.
A wide range of procurement, engineering, and manufacturing processes and a wide range of testing methods are included in electromechanical device assembly services.
Because of the intricacy of the wiring and component integration, many of these assemblies must be assembled by hand, which increases the cost of the assembly. The majority of electromechanical assembly parts businesses use highly skilled experts who help to reduce production turnaround times.
Electro-mechanical assembly is a process that combines mechanical and electrical components into a functioning unit. This process can be used to create just about anything, from simple machines to complex microprocessors. The advantage of using this method over traditional assembly methods is the ability to create complex devices without having to worry about how they will work together.
Advantages of Electro-Mechanical Assembly
Holistic support for optimum design and engineering process
Electromechanical assembly offers diverse engineering capabilities for metal fabrication, and therefore, provides comprehensive support for the design and engineering processes. The integration of designs may be accomplished via a design database, and additional tools can be utilized to produce bespoke electromechanical assemblies.
Electronic parts supplier and electromechanical assembly and manufacturing capabilities include a replaceable specific assembly cell, allowing for quick adaptation to changing production schedules and platform types.
Electronics typically have a higher production cost than other products. This is due to the complexity and precision required in manufacturing electronics. However, when you use this process, you can reduce your production costs because it uses fewer parts and has less assembly time. The use of fewer parts also helps reduce inventory costs, which means that you save money on storage and shipping costs.
Diligent Control of Documents
Electromechanical assembly includes the usage of numerous engineering platforms. This enables the generation of documents with all the relevant data about various areas, such as bill of materials (BOM), product specifications, prototyping, and testing, among others.
Hassle-free Prototyping and testing
Prototyping and testing are crucial aspects of designing any metal component for different use cases. With electromechanical assembly, this becomes easier as it allows engineers to evaluate product features, manufacturing procedures, and user experiences before moving on with full-scale production of the product.
The ability to examine and design a prototype culminates in manufacturing high-quality, dependable goods and services.
Reduced manufacturing and engineering costs
It is anticipated that the overall cost of manufacturing and engineering will be much lower than that of competing goods that do not use prototypes and instead rely on electromechanical assembly for their production.
The integration of mechanical components, electrical components and electronic components in one system can increase the efficiency of the production process.
The proper use of electro-mechanical assembly will reduce the cost of production and make it more cost-effective than other methods of manufacturing products.
The use of electro-mechanical assembly reduces the time taken for manufacturing products
and improves their quality by eliminating human error in various processes involved in their production process.
Improved Quality Control
Electronic components are very sensitive to changes in temperature and humidity levels, which can affect their performance. This makes it difficult to ensure consistent quality throughout the entire production process. With electro-mechanical assembly, however, there is no need for high temperatures or humidity levels during assembly. This means that you can have better quality control over every single product that you manufacturer using this method.
These innovations provide cash and a reputation for the OEMs who make them,
but they also contribute to the progress of automation as a whole – and as a result, advancement builds on advancement.